Top Warehouse Storage Racking Systems for Optimizing Space
Lately, there has been a lot of focus on warehouse technology, automation, and robotics to optimize operations—but don’t forget warehouse storage racks! Choosing the right types of storage racking and how they are configured will go a long way toward optimizing your warehouse space.
Maximizing your footprint is critical as rents for U.S. warehouse and distribution space continue to increase, reaching record-high rental prices. Even if you own your space, operating costs have increased, which means you need to look at ways to get more out of your existing warehouse.
So, what’s the best way to optimize your warehouse storage racking? Let’s look at the options and how you can use vertical space to grow.
Selective Pallet Racks
Selective pallet racking is one of the most popular type of racking system and is highly versatile. Providing direct access to pallets makes it ideal for warehouses that manage frequent stock rotation and a wide variety of SKUs.
Key benefits:
- Flexible configuration options
- Simple installation and reconfiguration options
- Works with different pallet sizes
Double-Deep Racking
Double-deep racking can double the storage density of selective racking by allowing pallets to be stored two deep on each side of the aisle. This system requires specialized forklifts with telescopic forks to handle materials but offers significant space optimization benefits.
Key benefits:
- Reduced aisle requirements for OSHA compliance
- Better space utilization
- Good for Last-in, First-out (LIFO) inventory management
Drive-In/Drive-Through Racking
Drive-in and drive-through racking systems offer high-density storage solutions by eliminating most aisles. Forklifts drive directly into the racking structure to access pallets, maximizing space utilization. Drive-through is more effective for a First-in, First-In (FIFO) method while Drive-in warehouse storage racking is better suited for a LIFO strategy where item rotation is less critical.
Key benefits:
- Good for bulk storage
- Maximizes space utilization
- Ideal for temperature-controlled requirements
Push-Back Racking
Push-back racking uses inclined rails and nested carts to allow pallets to be stored multiple levels deep while still maintaining good selectivity. When a pallet is removed, gravity causes the remaining pallets to slide forward.
Key benefits:
- High-density warehouse storage racking
- Good selectivity
- Can store multiple SKUs per lane
Pallet Flow Racking
Pallet flow racking uses slightly inclined wheels or rollers to allow pallets to move forward automatically when the front pallet is removed. This system is excellent for high-volume operations with consistent product turnover.
Key benefits:
- Automates stock rotation
- Reduces handling time
- High-density storage solution
Narrow Aisle Racking
Very narrow aisle (VNA) racking systems maximize floor space by reducing aisle widths while still providing the benefits of selective storage racking. These systems require specialized handling equipment but offer significant space savings.
Key benefits:
- Increased storage density
- Reduced warehouse floor space
- Access to all pallets
Mobile Storage Racking
Mobile warehouse storage racking systems mount traditional racks onto mobile bases that move on rails. This eliminates the need for multiple aisles while maintaining accessibility to all pallets.
Key benefits:
- Flexible configuration options
- Good solutions for operations with low to medium throughput
- Maximum space utilization
Cantilever Racking
Cantilever racking is designed for long, heavy, or irregularly shaped items. This system features a series of vertical columns with horizontal arms to create versatile storage space.
Key benefits:
- Provide storage for long items like lumber, pipes, or steel beams
- No columns at the front that could obstruct loading or unloading
- Adjustable arm positions for increased flexibility
Maximizing Your Vertical Space
When warehouses hit about 85% occupancy, it’s generally considered out of space. However, there may still be options.
Are you maximizing your vertical space?
Adding a mezzanine can increase your vertical space, taking advantage of areas that would otherwise go unused. You may be able to extend your storage racks higher. You can add to stack racks as long as you have the proper support and they conform to safety regulations.
Vertical lift modules (VLMs) and carousels may be solutions to help you get the most out of your warehouse storage system.
Which Warehouse Storage Racking Is Right for You?
Which warehouse storage system is right for you depends on your space constraints, SKUs, operational needs, and budget. Each system has its pros and cons, and the best solution typically involves a combination of different racking types to maximize efficiency and space.
The warehouse storage racking experts at Conesco Storage Systems can help you find the perfect fit for your operation. Conesco Storage Systems is an industry leader in new and used warehouse racking equipment. Our experienced engineering team can help you design the ideal layout to maximize your storage space, produce the stamped engineering documents you need for permitting, and provide specialized labor for installs or teardowns if needed.
Call Conesco Storage Systems at (303) 690-9591 or browse our material handling equipment solutions online.
