Key Features to Look for in Racking Systems for Warehouse Storage
Operating a warehouse is expensive and getting more so. Rising labor costs, utility bills, and equipment costs are squeezing margins. You need the most efficient warehouse design and the right material handling equipment to ensure efficiency and maximize your profitability.
Here are five of the key features you should look for when considering racking for warehouse storage.
1. Structural Integrity and Load Capacity
When considering warehouse rack storage systems, the quality of the materials used in their construction is critical. High-grade steel is typically the backbone of a reliable racking system, with specific attention paid to the finishing process.
Look for systems featuring either powder-coated or galvanized finishes, as these provide essential protection against rust and corrosion. Quality welding joints and uniform material thickness are equally crucial, as they directly impact the system’s stability and longevity.
Load Ratings
Each component should come with clearly marked weight capacity indicators. The beam load capacity determines how much weight can be safely stored on each level, while upright frame capacity dictates the overall vertical load limits.
Bay load limits must be carefully considered for your specific storage needs.
Structural Design
The structural design will ensure the stability and safety of the racking system. Reinforced base plates provide crucial foundational support, while heavy-duty footplates ensure proper weight distribution.
Beam-to-upright connections should feature secure locking mechanisms to prevent accidental displacement, supported by adequate cross-bracing throughout the structure for essential stability against lateral forces.
2. Safety Features
Every racking system must be built to safeguard your inventory and personnel. Column protectors and end-of-aisle guards serve as the first line of defense against forklift impacts, while wire mesh backing prevents items from falling between racks.
Safety bars and load pins provide additional security measures that prevent accidental pallet displacement.
Compliance Standards
Racking for warehouse storage must comply with local building codes, industry safety standards, and seismic ratings. Clear safety signage mounting points should be readily available, and the system should integrate smoothly with your fire safety infrastructure.
Accident Prevention
According to the US Bureau of Labor Statistics, warehouse workers have some of the highest incidences of on-the-job injuries, resulting in days away from work. Your warehouse rack storage systems should include accident prevention features in their design. These measures might include integrated load stops and anti-collapse mechanisms.
You may want to look for systems that use modern safety technologies, such as rack impact indicators and load-displacement sensors, to provide early warnings of safety issues.
3. Accessibility and Operational Efficiency
Racking for warehouse storage should maximize space utilization without limiting accessibility.
Adjustable beam levels and flexible bay configurations allow for adaptation to changing inventory needs. Consider systems that offer multiple depth options and compatible aisle widths for your specific handling equipment.
Equipment Compatibility
Your racking system should work seamlessly with your material handling equipment. Ensure adequate clearance for forklift operations, including turning radius and lift height requirements. The system should feature clear sight lines for operators and easy pallet entry/exit points to minimize the risk of damage during daily operations.
Integration Capabilities
Look for systems that accommodate barcode or RFID tracking systems and provide mounting points for sensors or cameras.
4. Long-term Value
Quality warehouse rack storage systems should be exceptionally durable. Consider the system’s ability to withstand changing environmental conditions, including temperature variations and exposure to chemicals or moisture. The finish should resist daily wear and tear while maintaining its protective properties.
Maintenance Requirements
Evaluate the system’s maintenance needs and ease of upkeep.
Look for designs that feature easily replaceable components and standardized parts. Regular maintenance should be straightforward and manageable with minimal disruption to operations.
Cost Effectiveness
While initial cost is important, focus on the total cost of ownership.
Consider factors such as installation requirements, training needs, and ongoing maintenance expenses. Factor in the system’s adaptability to future needs and potential resale value.
5. Adaptability and Customization
A well-designed racking system should use modular components that allow you to reconfigure it for future uses, such as adjustable components to accommodate changes to your inventory or space requirements.
Look for systems that allow easy addition or removal of levels, changes in beam heights, and modifications to bay configurations without compromising structural integrity.
Growth Potential
Consider systems that offer clear expansion pathways, whether vertical or horizontal. The ability to integrate additional modules, extend existing rows, or reconfigure spaces should be built into the design. This flexibility ensures your warehouse rack storage systems remain valuable into the future.
Work With the Right Material Handling Equipment Partner
When you need racking for warehouse storage, you can trust the material handling experts at Conesco Storage Systems. As one of the nation’s leading distributors of new and used warehouse rack storage systems, Conesco can help you find and design an optimal approach for peak efficiency.
With more than 30 years of experience in buying and selling warehouse equipment of all shapes and sizes, we can find the ideal fit you need. Contact the Conesco team today to request a consultation.
