Innovations in Material Handling Machines for Industrial Use
Continuing challenges with the labor force and an intense focus on reducing costs led to a major decision point for one consumer packaged goods company. They opted to invest in high-speed, automated industrial equipment to overcome these challenges.
The result? They improved productivity per employee by more than 70% in processing and 280% in packaging and fulfillment. This allowed the company to consolidate four separate facilities into a single facility, dramatically reducing costs and increasing efficiency.
Integrating the right automation and innovation into your processing and material handling can make a big difference. McKinsey’s Global Industrial Robotics Survey reported that 80% of the companies surveyed were looking to adopt (or had already put in place) advanced automation and robotics. The rate of investment in innovative technologies has risen dramatically in areas as varied as advanced connectivity, AI and machine learning, AI-enabled automation, robotics, and more.
Innovations in Automation
Let’s examine the innovations industrial facilities are adopting for material handling machines, starting with industrial automation.
Autonomous Mobile Robots (AMRs) and Automated Guided Vehicles (AGVs)
Intelligent machines for material movement are reducing labor needs and improving efficiency. Unlike traditional forklifts and manual carts, AMRs and AGVs offer:
- Flexible navigation through complex environments
- Enhanced workplace safety
- Continuous operational capabilities
Collaborative Robots (Cobots)
Cobots are designed to work alongside human workers, improving flexibility in material handling. Key advantages include:
- Precise manipulation of objects
- Adaptable to multiple tasks
- Quick reprogramming capabilities
Automated Picking Technologies
Next-generation robotic systems are streamlining the picking process and reducing travel time in warehouses and industrial settings by leveraging:
- Advanced machine learning algorithms
- Precision gripping mechanisms
- 3D vision systems
- Adaptive learning capabilities
Innovations in Storage Solutions
Storage solutions are also benefiting from automation and intelligent systems.
Automated Storage and Retrieval Systems (AS[RS)
Industrial material handling includes modern AS/RS technologies that can improve efficiency in several ways and optimize your floor space:
- Rapid retrieval times
- Vertical space optimization
- Reduced storage footprint
Smart Shelving and Racking
You can benefit from Intelligent storage and racking systems that incorporate:
- Embedded sensors for real-time tracking
- Dynamic space allocation
- Automated inventory adjustment
Smart Conveyor Systems
Modern conveyor technologies have evolved as well, going beyond mechanical transport to include industrial material handling technologies such as:
- Adaptive routing
- Real-time tracking
- Integrated sensors
Automated Shuttle and Cart Systems
Automated material handling machines are streamlining material movement and reducing labor costs with minimal infrastructure expenses. Key benefits include:
- Autonomous navigation
- Precise movement control
- Adaptable configurations
Innovations in IoT and Sensors
Underpinning a lot of these technological advancements is the Internet of Things (IoT) and smart sensors, which allow for greater tracking. Connected material handling machines can also self-monitor and alert before potential problems create failures, allowing for preventative maintenance to reduce unforeseen downtime.
RFID and Smart Sensing
Radio-frequency identification (RFID) technology is assisting material tracking by enabling real-time inventory monitoring across supply chains. By embedding tiny chips in products and equipment, companies can:
- Track items with pinpoint accuracy
- Reduce manual inventory checks
- Minimize human error
- Optimize warehouse space utilization
Machine Vision
Machine vision systems are improving quality control in material handling. Using sophisticated cameras and AI algorithms, these systems can:
- Guide robotic systems
- Streamline sorting and handling processes
- Detect defects that may otherwise go unnoticed
Innovations in Workplace Safety
Advanced material handling machines are making strides in improving workplace safety.
According to the National Safety Council, contact with objects and equipment, being struck by a machine, or machine collisions are among the top reported workplace injuries. Collision avoidance systems that monitor machine and human movement in facilities can help minimize collisions.
Modern forklifts can include sensors and advanced safety features. AI traffic systems can route machines more efficiently to avoid potential dangers. This is especially important in areas where there are human-machine interactions. Adaptive speed management, auto-stop features, and visual/audible warning systems prevent hazardous situations.
As industrial settings integrate automation, material handling machines will manage more tasks autonomously. However, a focus on safety remains critical to avoid workplace incidents.
Get Intelligent, Connected Material Handling Solutions
Material handling systems are no longer just about moving materials from one location to another. Organizations are increasingly adopting intelligent, connected systems to improve operations and reduce their dependence on labor.
While an initial investment is required, companies are seeing significant improvements in efficiency and operational cost reductions.
Conesco Storage Systems is a leading supplier of material handling equipment and material handling machinery. With more than 35 years of experience in the material handling business, the experts at Conesco can help you design, equip, and install cutting-edge technology to keep your business competitive.
Contact Conesco Storage Systems today to discuss your industrial material handling challenges and get expert solutions.
